10 Steps to LEAN -- 7

 

7. Implement a Pull System (Kanban)

Pull ensures you only produce what the customer wants, when they want it.

  • The Mechanics: Use Kanban cards or bins as visual signals. When a "Downstream" process consumes an item, the signal goes "Upstream" to authorize the production of a replacement.

  • The Deep Dive: This eliminates the need for complex scheduling software and prevents "Mura" (Unevenness) by smoothing out the production volume.

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